How Pizza Boxes Are Made: A Look Inside the Manufacturing Process

A pizza box in hand is always an event. As soon as they open it, the rich aroma of the pizza captures everyone.” But first, let's think about the pizza box that customers first hold. If packaging is dull and traditional, then customers feel bad. They do not feel excited about their unboxing moments. But no worries, the Custom Boxes are here. They craft custom pizza boxes which are not just boxes. They are a protector, an insulator, your brand ambassador and much more. 

Today's article is going to take you behind the scenes on how pizza boxes are manufactured. How rolls of cardboard transform into neat and stylish boxes. 

The Pizza Night Game Changer 

Pizza's flavor, texture and toppings are worthless without good packaging. The Custom Boxes designs marvellous pizza boxes. These boxes;

• Protect your pizza from damage during delivery.
• Insulating layers of pizza boxes keep the pizza hot inside. 
• Custom-printed pizza boxes represent your brand.

Custom pizza boxes always give you a beautiful experience. No matter whether you buy online pizza, look for a pizza box near me or eat pizza with friends, unboxing feels special. 

A Look Inside The Manufacturing Process

Step 1:The Custom Boxes Choose the Perfect Material

The Custom Boxes always choose the right materials to design pizza boxes. Corrugated cardboard is perfect in this regard. They are lightweight, sturdy in nature. They are also helpful to keep food warm. They are also capable enough to avoid moisture. 

Texture Of Corrugated Cardboard Boxes

The Custom Boxes use corrugated cardboard boxes. These are made by a middle wavy layer between two flat sheets. 

Corrugated Cardboard boxes are planet loving. 

Step 2: Custom Boxes , Paper Mills

Firstly, the Custom Boxes purchase huge rolls of corrugated cardboard from paper mills. We prefer recyclable fibres. 

Corrugated Cardboard Storage 

Corrugated cardboard is stored in a warehouse. This is important to prevent the stored materials from getting moist. Moist surfaces make cardboard weak, and it becomes unfit to hold hot and heavy pizza. 

Step 3: Designing the Box

The Custom Boxes focus on three things while designing the pizza boxes.

1. Size

The Custom Boxes craft pizza boxes of different sizes. For example, small, medium, large and extra large pizza boxes.

2. Structure 

The Custom Boxes designs custom t pizza boxes with special locking tabs. In some pizza boxes ventilation holes are present. 

3. Branding 

The Custom Boxes offer brands' logos, colours, and thank you notes. These are perfect branding tools that make your pizza boxes more attractive and engaging.

Pizza boxes wholesale have many different shapes and designs of pizza boxes. Each box matches your brand's personality.

Step 4: Printing the Design

After designing the box, Custom Boxes offers printing options on the pizza boxes. 

Commonly Used Printing Technique

The most common method used by The Custom Boxes is flexographic printing.

Meaning Of Flexographic Printing 

In this process, rubber printing plates are used. Quick drying with food-safe ink is applied. We applied ink in layers.  

The Custom Boxes also offer a thin coating. This is helpful to resist oil. This is perfect for extra cheesy pizza.

Step 5: Custom Cutting the Shape

The Custom Boxes send the printed material for cutting. Die-cutting machines cut the exact shape of the pizza boxes. The addition of score lines and holes for ventilation is also added at this stage.

Step 6: Folding and Gluing

After cutting into specific box shapes, they are folded and assembled. After this gluing is done on the required parts. Flat boxes are further rearranged when shopkeepers receive the orders.

Step 7:The Custom Boxes and Quality Checks

The Custom Boxes craft pizza boxes and they are responsible for checking every batch for;

• Strong corners
• Accurate dimensions
• Clear, smudge-free printing
• Proper folding and locking tabs

After checking, the batches are ready for shipping.

Step 8: Distribution To Pizza Shops

The Custom Boxes perform the final step. In this step, the flat boxes of pizzas are organized into bundles. These are sent to pizza shops or distributors. Small pizza shops purchase pizza boxes wholesale to reduce cost.

Step 9:  The Custom Boxes Give the Final Touch

At the pizza shops, these boxes are folded into 3D shapes. 

Planet Loving Custom Pizza Boxes

 The Custom Boxes offer eco-friendly packaging for pizza boxes. These boxes are recyclable.

The Custom Boxes manufacturer follows the given steps;

• The Custom Boxes use recycled cardboard.
• We also apply grease-resistant coatings.
• We also use soy-based or water-based inks.

Closing Remarks 

Your pizza is yummy and delicious but remember, pizza box journey. The story starts from a huge roll of corrugated cardboard. It went through different stages, and finally, printing was done on the box. The Custom Boxes are also responsible for cutting, gluing, folding and quality checking. It's a long process to make your pizza party memorable.

Our pizza box story is very interesting for restaurant owners looking for pizza boxes for sale. These boxes are also perfect for salespeople who are looking for   “pizza boxes near me” or even those who are passionate about recycling pizza boxes. Small businesses 

get benefits from pizza boxes wholesale. These boxes provide full protection to pizza bites. They also provide heat resistance to keep the pizza warm inside. The addition of thank you cards makes these boxes more stunning. 

Don't be late, just place your order from The Custom Boxes!